Ferrous Contamination Control

Karroter

Magnetic Filter – Metal Trap

An inline magnetic separation system designed to capture ferrous metal contamination from industrial oils and process fluids. It continuously protects downstream equipment by retaining magnetic wear debris inside a robust stainless-steel housing.

  • Captures iron, steel, rust and other magnetic particles

  • Cleanable magnetic assembly without disposable filter media

  • Inline construction for continuous fluid protection

Separation Process

Working Principle

Contaminated fluid enters the housing and flows through the magnetic field surrounding the internal magnetic assembly. Ferrous particles are attracted to and retained on the magnetic surfaces. The cleaned fluid then leaves through the outlet while captured contamination remains inside for removal during scheduled cleaning.

Equipment Protection

Key Benefits

  • Reduces Ferrous Wear Debris
  • Protects Pumps and Valves
  • Supports Longer Component Life
  • Reduces Unplanned Downtime
  • Reusable Magnetic Assembly
  • Low Routine Maintenance
  • No Disposable Filter Element
  • Continuous Inline Protection
Contamination Types

Particles Captured

  • Iron Particles
  • Steel Fines
  • Ferrous Wear Debris
  • Rust Particles
  • Magnetite
  • Grinding Dust
  • Machining Swarf
  • Small Ferrous Chips
Industrial Use

Applications

  • Hydraulic Oil Systems
  • Lubrication Systems
  • Gearbox Oil Circuits
  • Cutting-Oil Systems
  • Grinding Coolant
  • Machining Coolant
  • Quenching Oil
  • Process-Fluid Lines
  • Steel and Metal Plants
  • Power and Cement Plants
Construction / OperationMetal Trap Configuration
InstallationInline fluid-line installation
Separation MethodPermanent magnetic separation
Target ContaminationFerrous and magnetically responsive particles
Housing ConstructionStainless-steel vessel with support legs
Service AccessBolted removable top cover
Cleaning MethodIsolate, open, remove the magnetic assembly and wipe off collected contamination
Consumable Filter MediaNot required for magnetic separation
Connections and CapacitySelected according to fluid, viscosity, flow rate and installation requirements
KT Process
Routine Service

Cleaning Procedure

  1. Stop the fluid flow and isolate the Metal Trap.
  2. Relieve internal pressure and allow the fluid to drain safely.
  3. Open the top cover and withdraw the magnetic assembly.
  4. Remove captured ferrous contamination with a clean cloth or suitable scraper.
  5. Inspect the seal and magnetic assembly, then refit and tighten the cover.
  6. Restore flow and check the housing and connections for leakage.
Correct Sizing

Selection Information

  • Fluid Type
  • Operating Viscosity
  • Required Flow Rate
  • Operating Pressure
  • Operating Temperature
  • Pipe Connection Size
  • Contamination Load
  • Available Installation Space

Important: A magnetic trap targets ferrous contamination. Non-magnetic particles, water and oxidation products require an appropriate complementary filtration or oil-purification system.